Accessories

List of all accessories:

I
Impeller
Installation Kinetrol on/off and proportional actuator
Installation of caucholone hose
Installation of multi-valve boxes
Installation of quick fittings or connectors
Installation of Sequential Controllers (isp) Goyen Mecair
Installation of the Air Amplifier
Installation of tubing hoses
Installation pressure gauge display pressure

L
Lateral discharge cylindrical diverter valve
Lower discharge cylindrical diverter valve with double acting cylinder pneumatic actuator
Lower discharge diverter valve

M
Manual damper
Metering valves

P
Poppet valve

R
Regenerative blower
Regulatory filter installation
Reinforced elbow
Rotary valves

S
Side discharge cylindrical diverter valve with on/off rotary pneumatic actuator
Side discharge cylindrical diverter valve with pneumatic actuator, double acting cylinder
Spout Download
System of fluidization cone silo

T
Triverter valve 450 tons
Triverter valve K44-ES1
Two way diverter valve type
Two-way diverter valve (A-STYLE)

V
VDF board

Metering valves

INGEMOL S.A. dosing valves have been specifically designed to control the flow of material by means of a rotor with cavities that rotates inside a cylindrical housing, preserving the waterproofing conditions of the equipment, upstream and downstream of the valve. They are used in handling powdery products in all types of air pressure, ensuring an excellent pneumatic seal. They can be used mainly in dust collecting equipment, as feeders in pneumatic conveying systems or as volumetric dosers. Its use in dust collectors or silos, working continuously, prevents the accumulation of material in the hopper, preventing already separated particles from being dragged back towards the sleeves.

TIGHTNESS
COMPACT DESIGN
MINIMAL MAINTENANCE

Drive units: motorised

CONSTRUCTION IN CARBON STEEL
MAXIMUM TEMPERATURE: 120°C (STANDARD)
METAL SURFACES WITH SURFACE PREPARATION

Guillotine valves

Guillotine valves are mainly designed for insulation in systems with high solids content in suspension

Double pendular valve

Installed in the discharge of the hopper to prevent the entrance of false air to the filter and evacuate the captured material, they are composed of a casing inside which is installed a gate made of sheet. This gate operates by the gravity weight of the material and a counterweight that causes it to close, drop the material and immediately recovers its initial position to repeat the cycle. Pendulum valves allow the material to pass through, without allowing gases to enter. Designed for ease of assembly and maintenance.

Rotary valves

This valve allows the evacuation of material and in turn prevents the entry of false air. Composed of a square housing, a rotor and an actuator. The rotor is provided by a few blades and fits perfectly minimizing air or gas escape, while feeding or discharging the material.

Side discharge cylindrical diverter valve with pneumatic actuator, double acting cylinder

These valves with pneumatic drive to divert the material flow in a system of hovercrafts, is responsible for giving way to the material to two destination points; Its configuration is given by the arrangement of the inlet and discharge chutes sideways in the valve body..

Side discharge cylindrical diverter valve with on/off rotary pneumatic actuator

Lower discharge cylindrical diverter valve with double acting cylinder pneumatic actuator.

These valves with pneumatic drive to divert the material flow in a system of hovercrafts, is responsible for giving way to the material to two destination points; Its configuration is given by the disposition of the input chute and one of output chutes in the flow axis and the discharge chute lower way in the valve body.

Flow helmet-control valve with proportional rotary pneumatic actuator

Valves mainly used in the extraction of FINE materials from silos and when a flow control is necessary, its passage/restriction device consists of a drum or helmet with a "v" opening.

Hull-shut off valve with double acting cylinder pneumatic actuator

Valves mainly used in extracting FINE materials from silos and when a quick opening/closing is required, your ON/OFF device consists of a drum or helmet with a "v" opening.

Spout Download

Also called discharge head, it is installed at the end of the travel of a hovercraft for material transfer. The material input is connected directly to a hovercraft, divert pot or diverter valve. Features a lower flange for material discharge and a higher connection if required for removal

Two way diverter valve type

INGEMOL S.A. diversion valves have been specifically designed to divert material flow to one side and in turn close the front flow.

This type of valves take advantage of the pneumatic system for closing the flap characterized by:

TIGHTNESS
COMPACT DESIGN
MINIMAL MAINTENANCE

Available drives: manual, pneumatic and motorized.

MAXIMUM TEMPERATURE: 60°C (STANDARD)
METAL SURFACES WITH SURFACE PREPARATION

Triverter valve 450 tons

The triverter valves INGEMOL S.A. have been specifically designed in order to enable the flow of material to one of the routes, and at the same time completely cut the passage of material in the others.

This type of valves take advantage of the pneumatic system for the opening/ closing of the caps characterized by:

TIGHTNESS
COMPACT DESIGN
MINIMAL MAINTENANCE

Available drives: manual, pneumatic and motorized.

CONSTRUCTION IN CARBON STEEL
MAXIMUM TEMPERATURE: 120°C (STANDARD)
METAL SURFACES WITH SURFACE PREPARATION

Diverter valve

Regenerative blower

In a regenerative blower, the compression space consists of a circular hollow ring between the tips of the blades and the casing walls. In operation, the rotation of the impeller extracts air from the inlet port into the compression space and moves it radially outward from the housing by centrifugal force. The action is called "regenerative" because the air passes through the impeller blades and returns to the base of the next alabe to create a re-acceleration

Compressed air cleaning and purging system with cyclone separator

This equipment is used to prevent water arrival to the jet pulse cleaning system of the bag filter. A series automatic purge filter is added, removing up to 99.9% of water from the system. The
water from the separator will be expelled by means of a drain with a timer valve that automatically purges.

Centrifugal blower

This generates the movement of air through the bag filter and ducts. It is centrifugal type, with cantileaver rotor, high efficiency, simple input.

Sheet housing, welded and reinforced
Welded rotor with curved fins inclined backwards.
Balanced rotor statically and dynamically.
Fan base.
Inspection hatch.
Welded rotor with curved fins inclined backwards.
Balanced rotor statically and dynamically.

Damper pneumatic drive

are gates that regulate the passage or isolate the flow of gases. Its design includes a flanged metal box at the ends that forms the main structure. Inside this box is a fin mounted on a steel shaft, which can be opened or closed to allow or block the passage of gases. This fin is controlled by a double-acting pneumatic cylinder, which provides the necessary movement to operate the gate accurately and efficiently.

Components

1 double acting cylinder Ø63-250 with its mounting attachments.
ASTM A-36 e=1/4" steel tongue
1/2" compressed air maintenance unit
Plastic box for installation control elements

Expansion joints

They are responsible for absorbing the axial and lateral movements of the duct.

The joints are composed of an expansion cavity forming a flexible bellows in Kevlar textile material or sheet, inside have internal sliding ducts.

Compressed air network

Fluidifiers

They are responsible for generating the dunes of material inside the duct, injecting compressed air according to the differential pressure established between the air duct and the transport.

Fluidifiers are installed along the transport network. They allow to start the transport system in case the line is saturated with material after the stop. They keep the transport speed constant.

Control rack

It is the set of accessories and compressed air connections for the operation of the pneumatic transport system, it is mounted on a chassis and contains the following elements:

Air regulators for feed pressure control and fluidization.
Regulator with lubricator for instrumentation air
Solenoid valves according to the diameter of the pipe for control of air supply and fluidization.
Check valves for protection against air flow and material.
Manual ball valves in the main circuit and branches for maintenance of components.
Ball valve for manual depressurization of the control rack

Elbow type marmite

Made of HARDOX-450 anti-wear foil to protect against wear during the transport of highly abrasive materials. Equipped with SCH 80 tube outlets for flange connections. Includes flange type couplings with clamping bolts and internal anti-leak packaging. In addition, it has an inspection gate to facilitate the review and the

Reinforced elbow

Made of SCH 80 carbon steel pipe, with a chamber coated in anti-wear concrete to resist high abrasion. Slip-on flanges are installed at the ends to connect them to different sections.

Flange couplings are complete with bonding bolts and gaskets to ensure safe and leak-free mounting

System of fluidization cone silo

These components generate vibration in the hopper by means of compressed air injection in the form of pulses, controlled by timed solenoid valves.

Installation Kinetrol on/off and proportional actuator

The Kinetrol actuator positioner has a completely closed and corrosion resistant metal case, available for direct mounting on rotary actuators, has a modulating angle relay circuit with output from 4 to 20 mA, includes 2 to 4 switches, contains a sealed transparent cone monitor for external visual indication.

Technical specifications:

Power: 800 kW

Current Nom: 82 A

Degree of protection: IP42

Arrival camera

It is installed above the storage silo. The chamber is a metal box designed to allow depressurization during transport. In addition, it has a deposit to form a bed of material, which provides greater protection to parts with greater wear.

Blast gate

It is used to protect the bag filters in case of explosion, allowing the depressurization of the equipment by opening a gate. At the time of explosion, the aluminum foil is broken by making contact with a serrated blade, creating an open surface in the silo to release the explosion to the environment and prevent damage to the equipment.

impeller

It is an airtight tank designed to drive the material by injection of compressed air. The material is driven in batches, with medium pressure in dense phase and at low speed.

Made of carbon steel A-36.
Upper connection for the intake hopper.
Designed for maximum temperature of 120 °C.
Equipped with automatic inlet butterfly valve with position sensor.
It has relief valve with pneumatic drive.
Includes automatic discharge valve with position sensor.
It incorporates regulator and lubricator for the pneumatic control line.
It includes pressure sensor.
It has a level sensor.

Installation of Sequential Controllers (isp) Goyen Mecair

Goyen Mecair’s ISP sequential controller is an advanced device used in industrial dust collection systems and filter chambers. Its main function is to coordinate the operating sequence of the reverse pulse jet valves. This controller is based on information provided by a differential pressure sensor on the filter, which detects an increase in differential pressure, indicating the need for cleaning.

The controller is available in versions with 12, 20 or 40 outputs and operates in sequential mode. These solutions are designed to address both simple and complex needs, ensuring high control accuracy and reliability. In addition, it offers a complete and optimized control for cleaning the filter sleeves, which contributes to improving the efficiency of the filtering process.

Important Features:

Short circuit control on all outputs with display on the display.
Detection of "load, or open circuit" connected at each output; otherwise, jump to the next output with load and show the failure on the display.
Ability to operate up to 40 outputs, depending on the model.
Complies with UL, CE, FCC and RCM & ATEX standards.

Technical specifications:

Input voltage: 110 VAC 50/60 Hz

Digital Outputs: 12, 20, 40 (110V)

Differential Pressure (ΔP): 0 to 4.5 kPa

Analog output: 4 to 20 mA

IS sequential controller used to control sequential processes without the need for differential pressure measurement.

Sequential controller with differential pressure measurement

Installation of multi-valve boxes

They are electro-pneumatic relay arrangements that allow the activation of cleaning air in a row of sleeves simultaneously. These boxes are controlled by the sequential controller to coordinate the cleaning of the sleeves efficiently and accurately.

ELECTRICAL CHARACTERISTICS

Supply voltage: 110 / 220 VAC - 50 / 60 Hz
Power consumption: 6 VA
Minimum shooting time: 200 ms (0.2 sec)
Degree of protection: IP 67

Manual damper

The manual damper is installed in the suction network of the raw material filter and its function is to allow or interrupt the flow of gases to the filter, which allows to regulate the flow manually. These slurry-type sluices allow passage or isolate the flow of gases. Its mechanical component consists of a metal box flanged at its ends, forming the main structure where a fin mounted on a steel shaft is installed inside.

Manufacturing characteristics

ASTM A36 e=3/16" foil housing
Fins in sheet astm A36 e=1/4"
4140 steel shafts with FY bearings
Arm for manual drive

VDF board

The VDF board (Frequency Inverter) is a self-supporting equipment with IP55 protection, made of 14/16 gauge Cold Rolled sheet with anticorrosive base in zinc and finished in electrostatic paint color RAL 7032. It has a forced ventilation system and a 9W 100~240VAC LED lighting activated by microswitch. It also includes a control transformer.

The board contains the following elements:

Totalizing breaker with rotary control for operation from the door.
Protection breakers for transformer, VDF and control elements.
Green (Start), red (Stop) and yellow (Fault) signage pilots.
Buttons green, red and black respectively.
Emergency button type fungus with retention.
Terminals for wiring connection to and from the field.
CFW11 211 Amp frequency inverter.
HMI of the inverter installed on the door.
Remote HMI cable.
Ultra-fast fuses.
Fuse holders.

This board is designed to control and protect the frequency inverter and other related elements, providing a safe and efficient interface for operation and maintenance

Diverter Pot

This device is installed in the direction changes of the straight sections of the hovercrafts. It consists of an inspection gate that is placed at the top and allows fluidization air to enter the bottom.

Buffer tanks

The lung tanks serve as compressed air accumulators, in these tanks are placed the pulse valves, mounting bases, solenoid valves, purge filters and compressed air networks, and other own control and safety accessories of such equipment, are made of steel structural pipe, previously tested to ensure its performance in operation.

Filter cages for filter bags

The baskets are structures composed of electro-welded vertical drawn rods, with separators. in stainless steel depending on the need protected with paint, to withstand chemical attacks and aggressive environments. In the upper entrance is composed of a veneer, to multiply the cleaning air and a flange to protect the fixing spring of the sleeve. At the bottom it has a metal disc (mirror) to avoid ruptures of the textile material.

Lateral discharge cylindrical diverter valve

INGEMOL S.A. side deflection valves have been specifically designed to be
hovercraft lines in order to divert the material flow to one side and in turn close the flow
front. This type of valves take advantage of the sliding rotor closing system

The lower part of the valve is permanently aerated to avoid dead areas during the transport of material.

Filter sleeves

They are sewn in the form of talega and are used for the separation of dust from the air stream, usually manufactured in punched felt, with triple stitching or with temperature bonding. The filter sleeves are supplied in the selected material according to the requirements of the process to be decontaminated and in the dimensions that are required; they are made under strict quality standards. At the bottom they have a textile disc and a double fabric reinforcement to prevent friction breakage, in the mouth they have a steel strap, which when expanded makes seal on the sleeve holder sheet. This is why these types of sleeves are called self-fixing or fixing (Snap Band). The sleeve is manufactured along with a triple seam, in thread of the same material.

Installation of the Air Amplifier

It is a simple, lightweight and cost-effective tool that takes energy from a small volume of compressed air to generate a large air flow at high speed and low pressure.

Simply put, multiply the flow rate. For each unit of air that you insert into the device, a flow rate 4 times higher is created.

Benefits:

Save up to 70% on air consumption
No maintenance: no moving parts
Simple and easy to use

Two-way diverter valve (A-STYLE)

INGEMOL S.A. diversion valves have been specifically designed to divert material flow to one side and in turn close the front flow. This type of valves take advantage of the pneumatic system to close the flap

Triverter valve K44-ES1

Las válvulas triverter INGEMOL S.A. han sido específicamente diseñadas con el fin de posibilitar el flujo de material a una de las vías, y a la vez cortar completamente el paso de material en las otras. Este tipo de válvulas aprovechan el sistema neumático para la apertura / cierre de las capetas

Regulatory filter installation

It is a pressure regulating filter that stores condensates present in the air and discharges them to the outside automatically by means of a float. It is activated by pressure difference by discharging the contained water. These filters are standard on all sleeves and can be replaced or approved with others without problems.

Automatic drainage system

This is usually installed at the entrance of the filter’s lung tanks, just like the regulating filter at the air inlet, the automatic drain collects condensates and discharges them automatically, can also be replaced by elements of other brands.

Installation of caucholone hose

It is a maho - female graphed high pressure hose with the aim of facilitating the final connection between the compressed air network and the entry point to the tank or filter lung tanks.

Installation pressure gauge display pressure

It is a standard 4" face gauge, with 0 - 150 psi range and 1/2" connection point, can be replaced with pressure gauges of other brands without any problem

Installation of tubing hoses

The connection between the high flow valves and the multi-valve boxes is made by means of 6mm high pressure plastic hoses with external diameter (OD), this hose can be replaced by any brand, only the diameter must be taken into account for connection to the fittings

Installation of quick fittings or connectors

They are elements that serve for the connection between the hoses and the valve body, are known as fittings, quick hose couplings or prestolook couplings. They can be easily replaced independent of the brand, just know the diameter of connection to the hose and the diameter of the thread required

Lower discharge diverter valve

Hull valve - control flow

Hovercrafts

It is also called Air Activated Conveyor or Pneumatic Gravity Conveyor. This is essentially a rectangular duct divided into an upper part (Dirty Chamber) and a lower part (Clean Chamber) by means of a 5 mm thick canvas, made of 100% polyester material.

The material is fed by the upper part of the porous medium. Air pressure is introduced by the lower part or clean chamber.

Air penetrates through the porous medium and fluidizes the material allowing it to slide or run and creates a continuous flow from the inlet to the outlet.

Double stage blower

It is a machine that generates air movement with significant flows, low load loss and is the most used in general ventilation. This generates the movement of air through the bag filter through the suction network. It will be centrifugal type, with cantileaver rotor, high efficiency, simple input, with the following manufacturing characteristics. (Assembly and engine adaptation included).

Boiler filter fan

Blower filter cement mill 1

Blower Filter Cement Mill

Fan filters furnaces

Fan dryer flash dryer

Poppet valve

Accessories

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